*HEADING DEEP DRAWING OF CYLINDRICAL CUP WITH MAX1 *RESTART,WRITE,FREQUENCY=25 *NODE 101, 181,0.1 *NGEN,NSET=BOT 101,181,2 *NSET,NSET=WRKPC BOT, *NODE,NSET=DIE 100,0.,-0.05 *NODE,NSET=PUNCH 200,0.,0.05 *NODE,NSET=HOLDER 300,0.,0.05 *NSET,NSET=TOOLS PUNCH,DIE,HOLDER *NSET,NSET=CENTER 101, *ELEMENT,TYPE=MAX1,ELSET=BLANK 201,101,121 202,121,123 *ELGEN,ELSET=BLANK 202,30,2,2 *MEMBRANE SECTION,MATERIAL=STEEL,ELSET=BLANK 0.00082, *MATERIAL,NAME=STEEL *ELASTIC 2.1E11,0.3 *PLASTIC,HARDENING=ISOTROPIC 0.91294E+08, 0.00000E+00 0.10129E+09, 0.21052E-03 0.11129E+09, 0.52686E-03 0.12129E+09, 0.97685E-03 0.13129E+09, 0.15923E-02 0.14129E+09, 0.24090E-02 0.15129E+09, 0.34674E-02 0.16129E+09, 0.48120E-02 0.17129E+09, 0.64921E-02 0.18129E+09, 0.85618E-02 0.19129E+09, 0.11080E-01 0.20129E+09, 0.14110E-01 0.21129E+09, 0.17723E-01 0.22129E+09, 0.21991E-01 0.23129E+09, 0.26994E-01 0.24129E+09, 0.32819E-01 0.25129E+09, 0.39556E-01 0.26129E+09, 0.47301E-01 0.27129E+09, 0.56159E-01 0.28129E+09, 0.66236E-01 0.29129E+09, 0.77648E-01 0.30129E+09, 0.90516E-01 0.31129E+09, 0.10497E+00 0.32129E+09, 0.12114E+00 0.33129E+09, 0.13916E+00 0.34129E+09, 0.15919E+00 0.35129E+09, 0.18138E+00 0.36129E+09, 0.20588E+00 0.37129E+09, 0.23287E+00 0.38129E+09, 0.26252E+00 0.39129E+09, 0.29502E+00 0.40129E+09, 0.33054E+00 0.41129E+09, 0.36929E+00 0.42129E+09, 0.41147E+00 0.43129E+09, 0.45729E+00 0.44129E+09, 0.50696E+00 0.45129E+09, 0.56073E+00 0.46129E+09, 0.61881E+00 0.47129E+09, 0.68145E+00 0.48129E+09, 0.74890E+00 0.49129E+09, 0.82142E+00 0.50129E+09, 0.89928E+00 0.51129E+09, 0.98274E+00 0.52129E+09, 0.10721E+01 *rigid body,analytical surface=HOLDER,REF NODE=300 *surface,TYPE=SEGMENTS,NAME=HOLDER,FILLET RADIUS=0.001 START,0.12,1.75E-8 LINE,0.05625,1.75E-8 LINE,0.05625,.06 *rigid body,analytical surface=DIE,REF NODE=100 *surface,TYPE=SEGMENTS,NAME=DIE,FILLET RADIUS=0.00541 START,0.05125,-0.060 LINE,0.05125,0.0 LINE,0.12,0.0 *rigid body,analytical surface=PUNCH,REF NODE=200 *surface,TYPE=SEGMENTS,NAME=PUNCH,FILLET RADIUS=.01341 START,0.05,0.060 LINE,0.05,2.250782E-3 CIRCL,0.0,.0001,0.0,1.0001 LINE,-0.001,0.0001 ** ** Contact with holder ** *ELSET,ELSET=HOLD_CON,GENERATE 222,260,2 *surface,NAME=HLD_SURF HOLD_CON,SPOS *CONTACT PAIR,INTERACTION=FRIC1 HLD_SURF,HOLDER *SURFACE INTERACTION,NAME=FRIC1 *SURFACE BEHAVIOR, PRESSURE-OVERCLOSURE=EXPONENTIAL 1.75E-8,4.5E6 *FRICTION 0.1, ** ** Contact with die ** *ELSET,ELSET=DIE_CON,GENERATE 212,260,2 *surface,NAME=DIE_SURF DIE_CON,SNEG *CONTACT PAIR,INTERACTION=FRIC2 DIE_SURF,DIE *SURFACE INTERACTION,NAME=FRIC2 *FRICTION 0.1, ** ** Contact with punch ** *ELSET,ELSET=PUN_CON2,GENERATE 202,230,2 *surface,NAME=PCH_SURF PUN_CON2,SPOS *CONTACT PAIR,INTERACTION=FRIC3 PCH_SURF,PUNCH *SURFACE INTERACTION,NAME=FRIC3 *FRICTION 0.25, *surface,type=node,NAME=PCH_PNT 101, *CONTACT PAIR,INTERACTION=FRIC4 PCH_PNT,PUNCH *SURFACE INTERACTION,NAME=FRIC4 *FRICTION 0.0, ** *INITIAL CONDITIONS,TYPE=STRESS BLANK,1000.0,1000.0 *NSET,NSET=NALL,GENERATE 101,181,1 ** *STEP,INC=10,UNSYMM=YES,NLGEOM STEP 1: PUSH THE BLANKHOLDER DOWN BY A PRESCRIBED DISPLACEMENT *STATIC 1.,1. *BOUNDARY NALL,1,1 DIE,1,1 DIE,2,2 DIE,6,6 PUNCH,1,1 PUNCH,2,2 PUNCH,6,6 HOLDER,1,1 HOLDER,2,2,-1.75E-8 HOLDER,6,6 *MONITOR,NODE=200,DOF=2 *PRINT,CONTACT=YES *NODE PRINT,NSET=TOOLS,FREQUENCY=100 U,RF,CF *EL PRINT,ELSET=BLANK,FREQUENCY=500 S,E *CONTACT PRINT,FREQUENCY=500 *CONTACT FILE,FREQUENCY=500 *NODE FILE,NSET=TOOLS,FREQUENCY=10 U,RF,CF *OUTPUT, FIELD, FREQ=10 *NODE OUTPUT U,RF,CF *END STEP ** ** *STEP,INC=10,NLGEOM, UNSYMM=YES STEP 2: APPLY THE PRESCRIBED FORCE ON THE BLANKHOLDER AND RELEASE THE DISPLACEMENT *STATIC 1.,1. *BOUNDARY,OP=NEW CENTER,1,1 DIE,1,1 DIE,2,2 DIE,6,6 PUNCH,1,1 PUNCH,2,2 PUNCH,6,6 HOLDER,1,1 HOLDER,6,6 *CLOAD HOLDER,2,-100000. *NODE PRINT,NSET=TOOLS,FREQUENCY=0 *NODE FILE,NSET=TOOLS,FREQUENCY=0 *OUTPUT, FIELD, FREQ=0 *END STEP ** ** *STEP,INC=500,NLGEOM,UNSYMM=YES STEP 3: MOVE THE PUNCH DOWN *STATIC 0.01,1.,1.E-6 *CONTROLS,ANALYSIS=DISCONTINUOUS *BOUNDARY,OP=NEW CENTER,1,1 DIE,1,1 DIE,2,2 DIE,6,6 PUNCH,1,1 PUNCH,2,2,-.06 PUNCH,6,6 HOLDER,1,1 HOLDER,6,6 *CLOAD HOLDER,2,-100000. *NODE PRINT,NSET=TOOLS,FREQUENCY=1 U,RF *NODE FILE,NSET=TOOLS,FREQUENCY=1 U,RF *OUTPUT, HISTORY, FREQ=1 *NODE PRINT, NSET=TOOLS U,RF *END STEP ** ** *STEP,INC=1,NLGEOM, UNSYMM=YES STEP 4: FIX ALL NODES AND REMOVE THE IRS ELEMENTS *STATIC 1.,1.,1.,1. *BOUNDARY,FIXED WRKPC,1,2 *MODEL CHANGE,TYPE=CONTACT PAIR,REMOVE HLD_SURF,HOLDER PCH_PNT,PUNCH PCH_SURF,PUNCH DIE_SURF,DIE *CLOAD,OP=NEW HOLDER,2,0. *END STEP ** ** *STEP,INC=50,NLGEOM, UNSYMM=YES STEP 5: REPLACE THE BOUNDARY CONDITIONS BY THE REGULAR SET *STATIC 0.1,1.,1.E-6 *BOUNDARY,OP=NEW CENTER,1,1 181,2,2 *END STEP