*Heading ** billet_case2_std.inp ** ** ABAQUS/Standard: Case 2. ** PARTS ** *Part, name=Billet *End Part *Part, name=RIGID *End Part ** ** ASSEMBLY ** *Assembly, name=Assembly ** *Instance, name=Billet-1, part=Billet *Node 1, 0., 0. 2, 0.000833333, 0. 3, 0.00166667, 0. 4, 0.0025, 0. 5, 0.00333333, 0. 6, 0.00416667, 0. 7, 0.005, 0. 8, 0.00583333, 0. 9, 0.00666667, 0. 10, 0.0075, 0. 11, 0.00833333, 0. 12, 0.00916667, 0. 13, 0.01, 0. 14, 0., 0.00125 15, 0.000833333, 0.00125 16, 0.00166667, 0.00125 17, 0.0025, 0.00125 18, 0.00333333, 0.00125 19, 0.00416667, 0.00125 20, 0.005, 0.00125 21, 0.00583333, 0.00125 22, 0.00666667, 0.00125 23, 0.0075, 0.00125 24, 0.00833333, 0.00125 25, 0.00916667, 0.00125 26, 0.01, 0.00125 27, 0., 0.0025 28, 0.000833333, 0.0025 29, 0.00166667, 0.0025 30, 0.0025, 0.0025 31, 0.00333333, 0.0025 32, 0.00416667, 0.0025 33, 0.005, 0.0025 34, 0.00583333, 0.0025 35, 0.00666667, 0.0025 36, 0.0075, 0.0025 37, 0.00833333, 0.0025 38, 0.00916667, 0.0025 39, 0.01, 0.0025 40, 0., 0.00375 41, 0.000833333, 0.00375 42, 0.00166667, 0.00375 43, 0.0025, 0.00375 44, 0.00333333, 0.00375 45, 0.00416667, 0.00375 46, 0.005, 0.00375 47, 0.00583333, 0.00375 48, 0.00666667, 0.00375 49, 0.0075, 0.00375 50, 0.00833333, 0.00375 51, 0.00916667, 0.00375 52, 0.01, 0.00375 53, 0., 0.005 54, 0.000833333, 0.005 55, 0.00166667, 0.005 56, 0.0025, 0.005 57, 0.00333333, 0.005 58, 0.00416667, 0.005 59, 0.005, 0.005 60, 0.00583333, 0.005 61, 0.00666667, 0.005 62, 0.0075, 0.005 63, 0.00833333, 0.005 64, 0.00916667, 0.005 65, 0.01, 0.005 66, 0., 0.00625 67, 0.000833333, 0.00625 68, 0.00166667, 0.00625 69, 0.0025, 0.00625 70, 0.00333333, 0.00625 71, 0.00416667, 0.00625 72, 0.005, 0.00625 73, 0.00583333, 0.00625 74, 0.00666667, 0.00625 75, 0.0075, 0.00625 76, 0.00833333, 0.00625 77, 0.00916667, 0.00625 78, 0.01, 0.00625 79, 0., 0.0075 80, 0.000833333, 0.0075 81, 0.00166667, 0.0075 82, 0.0025, 0.0075 83, 0.00333333, 0.0075 84, 0.00416667, 0.0075 85, 0.005, 0.0075 86, 0.00583333, 0.0075 87, 0.00666667, 0.0075 88, 0.0075, 0.0075 89, 0.00833333, 0.0075 90, 0.00916667, 0.0075 91, 0.01, 0.0075 92, 0., 0.00875 93, 0.000833333, 0.00875 94, 0.00166667, 0.00875 95, 0.0025, 0.00875 96, 0.00333333, 0.00875 97, 0.00416667, 0.00875 98, 0.005, 0.00875 99, 0.00583333, 0.00875 100, 0.00666667, 0.00875 101, 0.0075, 0.00875 102, 0.00833333, 0.00875 103, 0.00916667, 0.00875 104, 0.01, 0.00875 105, 0., 0.01 106, 0.000833333, 0.01 107, 0.00166667, 0.01 108, 0.0025, 0.01 109, 0.00333333, 0.01 110, 0.00416667, 0.01 111, 0.005, 0.01 112, 0.00583333, 0.01 113, 0.00666667, 0.01 114, 0.0075, 0.01 115, 0.00833333, 0.01 116, 0.00916667, 0.01 117, 0.01, 0.01 118, 0., 0.01125 119, 0.000833333, 0.01125 120, 0.00166667, 0.01125 121, 0.0025, 0.01125 122, 0.00333333, 0.01125 123, 0.00416667, 0.01125 124, 0.005, 0.01125 125, 0.00583333, 0.01125 126, 0.00666667, 0.01125 127, 0.0075, 0.01125 128, 0.00833333, 0.01125 129, 0.00916667, 0.01125 130, 0.01, 0.01125 131, 0., 0.0125 132, 0.000833333, 0.0125 133, 0.00166667, 0.0125 134, 0.0025, 0.0125 135, 0.00333333, 0.0125 136, 0.00416667, 0.0125 137, 0.005, 0.0125 138, 0.00583333, 0.0125 139, 0.00666667, 0.0125 140, 0.0075, 0.0125 141, 0.00833333, 0.0125 142, 0.00916667, 0.0125 143, 0.01, 0.0125 144, 0., 0.01375 145, 0.000833333, 0.01375 146, 0.00166667, 0.01375 147, 0.0025, 0.01375 148, 0.00333333, 0.01375 149, 0.00416667, 0.01375 150, 0.005, 0.01375 151, 0.00583333, 0.01375 152, 0.00666667, 0.01375 153, 0.0075, 0.01375 154, 0.00833333, 0.01375 155, 0.00916667, 0.01375 156, 0.01, 0.01375 157, 0., 0.015 158, 0.000833333, 0.015 159, 0.00166667, 0.015 160, 0.0025, 0.015 161, 0.00333333, 0.015 162, 0.00416667, 0.015 163, 0.005, 0.015 164, 0.00583333, 0.015 165, 0.00666667, 0.015 166, 0.0075, 0.015 167, 0.00833333, 0.015 168, 0.00916667, 0.015 169, 0.01, 0.015 *Element, type=CAX4R 1, 1, 2, 15, 14 2, 2, 3, 16, 15 3, 3, 4, 17, 16 4, 4, 5, 18, 17 5, 5, 6, 19, 18 6, 6, 7, 20, 19 7, 7, 8, 21, 20 8, 8, 9, 22, 21 9, 9, 10, 23, 22 10, 10, 11, 24, 23 11, 11, 12, 25, 24 12, 12, 13, 26, 25 13, 14, 15, 28, 27 14, 15, 16, 29, 28 15, 16, 17, 30, 29 16, 17, 18, 31, 30 17, 18, 19, 32, 31 18, 19, 20, 33, 32 19, 20, 21, 34, 33 20, 21, 22, 35, 34 21, 22, 23, 36, 35 22, 23, 24, 37, 36 23, 24, 25, 38, 37 24, 25, 26, 39, 38 25, 27, 28, 41, 40 26, 28, 29, 42, 41 27, 29, 30, 43, 42 28, 30, 31, 44, 43 29, 31, 32, 45, 44 30, 32, 33, 46, 45 31, 33, 34, 47, 46 32, 34, 35, 48, 47 33, 35, 36, 49, 48 34, 36, 37, 50, 49 35, 37, 38, 51, 50 36, 38, 39, 52, 51 37, 40, 41, 54, 53 38, 41, 42, 55, 54 39, 42, 43, 56, 55 40, 43, 44, 57, 56 41, 44, 45, 58, 57 42, 45, 46, 59, 58 43, 46, 47, 60, 59 44, 47, 48, 61, 60 45, 48, 49, 62, 61 46, 49, 50, 63, 62 47, 50, 51, 64, 63 48, 51, 52, 65, 64 49, 53, 54, 67, 66 50, 54, 55, 68, 67 51, 55, 56, 69, 68 52, 56, 57, 70, 69 53, 57, 58, 71, 70 54, 58, 59, 72, 71 55, 59, 60, 73, 72 56, 60, 61, 74, 73 57, 61, 62, 75, 74 58, 62, 63, 76, 75 59, 63, 64, 77, 76 60, 64, 65, 78, 77 61, 66, 67, 80, 79 62, 67, 68, 81, 80 63, 68, 69, 82, 81 64, 69, 70, 83, 82 65, 70, 71, 84, 83 66, 71, 72, 85, 84 67, 72, 73, 86, 85 68, 73, 74, 87, 86 69, 74, 75, 88, 87 70, 75, 76, 89, 88 71, 76, 77, 90, 89 72, 77, 78, 91, 90 73, 79, 80, 93, 92 74, 80, 81, 94, 93 75, 81, 82, 95, 94 76, 82, 83, 96, 95 77, 83, 84, 97, 96 78, 84, 85, 98, 97 79, 85, 86, 99, 98 80, 86, 87, 100, 99 81, 87, 88, 101, 100 82, 88, 89, 102, 101 83, 89, 90, 103, 102 84, 90, 91, 104, 103 85, 92, 93, 106, 105 86, 93, 94, 107, 106 87, 94, 95, 108, 107 88, 95, 96, 109, 108 89, 96, 97, 110, 109 90, 97, 98, 111, 110 91, 98, 99, 112, 111 92, 99, 100, 113, 112 93, 100, 101, 114, 113 94, 101, 102, 115, 114 95, 102, 103, 116, 115 96, 103, 104, 117, 116 97, 105, 106, 119, 118 98, 106, 107, 120, 119 99, 107, 108, 121, 120 100, 108, 109, 122, 121 101, 109, 110, 123, 122 102, 110, 111, 124, 123 103, 111, 112, 125, 124 104, 112, 113, 126, 125 105, 113, 114, 127, 126 106, 114, 115, 128, 127 107, 115, 116, 129, 128 108, 116, 117, 130, 129 109, 118, 119, 132, 131 110, 119, 120, 133, 132 111, 120, 121, 134, 133 112, 121, 122, 135, 134 113, 122, 123, 136, 135 114, 123, 124, 137, 136 115, 124, 125, 138, 137 116, 125, 126, 139, 138 117, 126, 127, 140, 139 118, 127, 128, 141, 140 119, 128, 129, 142, 141 120, 129, 130, 143, 142 121, 131, 132, 145, 144 122, 132, 133, 146, 145 123, 133, 134, 147, 146 124, 134, 135, 148, 147 125, 135, 136, 149, 148 126, 136, 137, 150, 149 127, 137, 138, 151, 150 128, 138, 139, 152, 151 129, 139, 140, 153, 152 130, 140, 141, 154, 153 131, 141, 142, 155, 154 132, 142, 143, 156, 155 133, 144, 145, 158, 157 134, 145, 146, 159, 158 135, 146, 147, 160, 159 136, 147, 148, 161, 160 137, 148, 149, 162, 161 138, 149, 150, 163, 162 139, 150, 151, 164, 163 140, 151, 152, 165, 164 141, 152, 153, 166, 165 142, 153, 154, 167, 166 143, 154, 155, 168, 167 144, 155, 156, 169, 168 ** Region: (BILLET:Picked) *Elset, elset=_I1, internal, generate 1, 144, 1 ** Section: BILLET *Solid Section, elset=_I1, material=METAL 1., *End Instance ** *Instance, name=RIGID-1, part=RIGID *Node 1, 0., 0.015 2, 0., 0.015 3, 0.02, 0.015 *Nset, nset=RIGID-1-RefPt_, internal 1, *Element, type=RAX2, elset=RIGID 1, 2,3 *Surface, type=ELEMENT, name=RIGID RIGID, SNEG *Rigid Body, ref node=RIGID-1-RefPt_, elset=RIGID *End Instance *Nset, nset=NRIGID, instance=RIGID-1 1, *Nset, nset=MIDDLE, instance=Billet-1, generate 1, 13, 1 *Elset, elset=MIDDLE, instance=Billet-1, generate 1, 12, 1 *Nset, nset=AXIS, instance=Billet-1, generate 1, 144, 13 *Elset, elset=AXIS, instance=Billet-1, generate 1, 121, 12 *Elset, elset=_ASURF_S2, internal, instance=Billet-1, generate 12, 144, 12 *Elset, elset=_ASURF_S3, internal, instance=Billet-1, generate 133, 144, 1 *Surface, type=ELEMENT, name=ASURF _ASURF_S2, S2 _ASURF_S3, S3 *End Assembly ** ** MATERIALS ** *Material, name=METAL *Elastic 2e+11, 0.3 *Plastic 7e+08, 0. 3.7e+09,10. ** ** INTERACTION PROPERTIES ** *Surface Interaction, name=ROUGH 1., *Friction, rough *Surface Behavior, pressure-overclosure=HARD ** ** BOUNDARY CONDITIONS ** ** Name: AXIS Type: Displacement/Rotation *Boundary AXIS, 1, 1 ** Name: FIX_RIGID Type: Displacement/Rotation *Boundary NRIGID, 1, 1 NRIGID, 6, 6 ** Name: MIDDLE Type: Displacement/Rotation *Boundary MIDDLE, 2, 2 ** ** INTERACTIONS ** ** Interaction: RIGID to ASURF *Contact Pair, interaction=ROUGH ASURF, RIGID-1.RIGID ** ---------------------------------------------------------------- ** ** STEP: STEP-1 ** *Step, nlgeom, inc=200 STEP-1: 73.3 PERCENT OF DIE DISPLACEMENT (44% BILLET UPSET) *Static 0.015, 1., 1e-05, 1. ** ** BOUNDARY CONDITIONS ** ** Name: RIGID_44_PERCENT Type: Displacement/Rotation *Boundary NRIGID, 2, 2, -0.0066 ** ** OUTPUT REQUESTS ** *Restart, write, frequency=1 *Monitor, dof=2, node=NRIGID, frequency=2 *Output, field, variable=PRESELECT *Output, history, frequency=1 *Energy Output ALLAE, ALLCD, ALLFD, ALLIE, ALLKE, ALLPD, ALLSE, ALLVD, ALLWK, ETOTAL *Output, history, frequency=10 *Node Output, nset=NRIGID U2, RF2 *El Print, freq=999999 *Node Print, freq=999999 *Contact File, slave=ASURF, frequency=40 *Node File, nset=NRIGID U,RF *End Step ** ---------------------------------------------------------------- ** ** STEP: STEP-2 ** *Step, inc=200 STEP-2: 100 PERCENT OF DIE DISPLACEMENT (60% BILLET UPSET) *Static 0.015, 1., 1e-05, 1. ** ** BOUNDARY CONDITIONS ** ** Name: RIGID_44_PERCENT Type: Displacement/Rotation *Boundary NRIGID, 2, 2, -0.009 ** ** OUTPUT REQUESTS ** *Restart, write, frequency=1 *Output, field, variable=PRESELECT *Output, history, frequency=1 *Energy Output ALLAE, ALLCD, ALLFD, ALLIE, ALLKE, ALLPD, ALLSE, ALLVD, ALLWK, ETOTAL *Output, history, frequency=10 *Node Output, nset=NRIGID U2, RF2 *Contact File, slave=ASURF, frequency=40 *Node File, nset=NRIGID U,RF *End Step